Kirby-morgan 37 Bedienungsanleitung

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68
© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001
Kirby Morgan 37 & 57
Chapter 7.0
Breathing System Maintenance and Repairs
7.1 Introduction
This chapter covers the maintenance and repair of all
components of the breathing system. The breathing
system includes the one way valve, the emergency
valve, the side block, the bent tube assembly, the
demand regulator, and the oral/nasal mask.
The breathing systems on all Kirby Morgan helmets
and masks are simple and highly reliable. The fact that
they can continue to operate when the components are
not in a well-maintained condition can cause divers
to become complacent about maintenance.
Your life depends on the correct function of this
equipment!
While Kirby Morgan helmets and masks are simple
to maintain, like any type of life support equipment,
they do require regular periodic maintenance to func-
tion properly.
All parts disassembled should be thoroughly cleaned
using the methods described in the Appendix in the
rear of this manual. Components that require the use
of lubricants, sealing and thread locking compounds
should also be maintained.
Most fasteners have a torque value, it is imperative that
all fasteners which have a torque value be tightened
to the torque specifications as outlined by the proce-
dure, or as listed in appendix 1. If in doubt as to the
proper torque setting, contact your local authorized
repair facility or KMDSI.
7.2 One Way Valve
NOTE: The one-way valve assembly should be disas-
sembled, cleaned and the three O-rings should be
replaced at least annually. Damaged and/or corroded
parts should be replaced. A repair kit is available for
replacement parts (525-330).
7.2.1 Disassembly Of The One Way Valve
Tools Required:
Soft Jaw Vice
1 inch Open End Wrench Attachment on Torque
Wrench
(If no vise is available use a backup 1 inch open end
wrench)
To disassemble and inspect the one way valve as-
sembly:
1) The one way valve assembly must be removed
from the side block. Use the open end wrench to
remove it.
2) After the one way valve has been removed, use two
wrenches or hold the hex part of the body in a soft jaw
vise while removing the seat with a wrench.
As the seat is removed, the wiper and the O-ring
will slide out in place in a groove on the seat. The
Use two wrenches or hold the hex part
of the body in a vise while removing or
turning the seat with a wrench. Do not
use pliers on the main body of the one-
way valve. You may damage the valve if
pliers are used.
CAUTION
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Inhaltsverzeichnis

Seite 1 - Chapter 7.0

68© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Chapter 7.0Breathing System M

Seite 2

77Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001and rotate the stem all the w

Seite 3 - 7.3 Side Block Assembly

78© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.6 Bent Tube Assembly7.6.1 G

Seite 4

79Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001 7.6.4 Installation of the

Seite 5 - AIR OPENING!

80© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.7 SuperFlow 350 Deman

Seite 6 - 7.4 Defogger Valve

81Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.7.3 Inspection of SuperFlo

Seite 7

82© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57is over the hole. The adjustm

Seite 8 - 7.5 Emergency Valve Assembly

83Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001NOTE: Ensure the adjustment s

Seite 9

84© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.7.7 Disassembly of the Supe

Seite 10

85Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001drilled through it to support

Seite 11 - 7.6 Bent Tube Assembly

86© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.7.8 Inspection of SuperFlow

Seite 12

69Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001seat. Thread the seat into th

Seite 13 - Demand Regulator

87Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.7.9 Reassembly of the Supe

Seite 14 - Tools Required:

88© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 574) While using the castle wr

Seite 15

89Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Install the retaining pin in

Seite 16

90© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57 14) Rotate the adjustment

Seite 17

91Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.7.10 Tuning the SuperFlow 3

Seite 18

92© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Use the disk end of the KMDSI

Seite 19

93Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.7.11 SuperFlow 350 Regulato

Seite 20

94© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Alternate method: If a KMDSI

Seite 21 - Valve seat

95Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Oral/Nasal MaskRegulatorMount

Seite 22 - Packing nut

96© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Correct installation of the o

Seite 23

70© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.3 Side Block Assembly 7.3.1

Seite 24

97Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Exhaust bodyExhaust valveQuad

Seite 25

98© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Exhaust bodyExhaust valveQuad

Seite 26

99Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001The exhaust valves must b

Seite 27

100© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57To remove the exhaust body y

Seite 28 - 7.8 Oral/Nasal

101Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.11 Reinstalling the Qua

Seite 29

102© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.12 SuperFlow 450 S

Seite 30

103Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Turn the adjustment nipple 1

Seite 31

104© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.12.3 SuperFlow 450 Demand

Seite 32

105Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001 SpacerS.S. Reg BodyFle

Seite 33 - 7.10 Water Dump Exhaust Body

106© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57When you pull the flex knob a

Seite 34 - Exhaust Assembly

71Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001KnobSpringWasherLocknutBonnet

Seite 35 - 7.12 SuperFlow 450

107Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001tube. The square opening on

Seite 36

108© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 5726) Inert the adjustment nip

Seite 37

109Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080017.12.4 SuperFlow 450 Regula

Seite 38 - Bent tube adapter

110© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57 Flex knobAdjustmentshafto-r

Seite 39

111Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Main tubeLevero-ringo-ringo-

Seite 40

112© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57S.S. RegulatorBodyo-ringExha

Seite 41

113Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080016) Install the o-ring on th

Seite 42

114© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 5716) Install the o-ring in th

Seite 43

115Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 08050800128) Retighten the packing nu

Seite 44

116© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 577.12.7 SuperFlow 450 Regulat

Seite 45

72© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57A generous application of sil

Seite 46

117Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 0805080013) Install the sealing o-rin

Seite 47

73Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001 The seat should be removed f

Seite 48

74© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Side BlockHelmet shellAir Tra

Seite 49

75Kirby Morgan 37 & 57© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Remove the valve stem.Remove

Seite 50

76© Copyright 1970-2008 Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 080508001Kirby Morgan 37 & 57Installing the packing nut on

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